ПАО «Завод«Универсальное оборудование»

MECHANICAL FRAME-CLAMPING PRODUCTION OF PLANT
In area of tooling, heat treatment of metals, making of metallic constructions and metalwork-frame-clamping works a plant possesses the followings technological possibilities:
lathe works — diameter upto 1000 mm, lognto 5000 mm;
lathe-merry-go-round works are a diameter upto 2500 mm, high to 1600 mm;
boring including XY — size of table 800x1000 mm;
flat polishing — details measuring 2000x500x400 mm;
round polishing - diameter upto 180 мм, long to 630 mm;
inwardly polishing - diameter upto 100 мм, long to 125 mm;
teethfretted works — cog-wheels with a direct and slanting tooth, diameter upto 500 mm, modul to 10 mm;
plane mortising works- length of planing upto 3000 mm;
heat treatment — details by mass to 20 kg, by a size 800x500x300 mm;
making of metallic constructions in accordance with the requirements of SNIP (graduate welders).
In addition, there are drillings machine-tools, guillotine scissors with the thickness of reza to 30 mm, bending press, sheet bendings rollers.
1.About 160th of TA vehicles is produced for the input of powder-like wire in metallurgical fusion. They successfully work on the metallurgical enterprises of Ukraine (OAO of «Azovstal'», MK the name of Il'icha, Alchevskiy, Enakievskiy metzavody, Kremenchug steel-making factory), Russia (Magnitogorskiy metkombinat, Volzhsk pipe, joint-stock COMPANY of VMZ «Red October», OAO of «Tulachermet», Lipeckiy MZ the «Free falcon», propulsion MODULE «NOBODY», Lower Tagil), Byelorussia (RUP the «Byelorussian metallurgical factory», Zhlobin), Moldova (Joint-stock COMPANY is the «Moldavian metallurgical factory», Fish-pond). Last construction of TA vehicle fashions TA 08.1.000 — 01 supplied control system on the basis of logical pio (PLK), that provides it new functional possibilities. 2.Possibility of connection through the tire of profibas with the system more high level, for example, as to ACE of plant, that provides objective and reliable information for implementation in the automatic mode of passport of melting and eliminates influence of human factor on this process. In the end it results in upgrading melting for an user.
3.Flexibility of management an object without a change management system configuration due to the use of programmatic management.
4.Managements two and more by the brooks of serve of wire from one stand of operator.
5.Possibility of the use of remote-control and management from the stand of operator.
TA vehicles on a separate order are provided with the stands of the static unwinding of powder-like wire and tick captures for implementation of loadings and unloading works with the bays of powder-like wire.
The specialists of plant carry out starting and adjustings works of vehicles for a customer and their service in the process of exploitation (repair, making of spare givings rollers and other)
Projected, made and put the specialized line of production of armature steel 4-8 mm for the factory of santekhizdeliy (Moldova, Fish-pond). The specialized line has motive cages and allows to produce products both in hanks and in prutkakh of the measured length.

Short-story technological passport of processing equipment of frame-clamping machine-shop

Name of equipment	class of exactness	model	Basic technical descriptions
Lathe group			Most width of treatment of detail, mm:			Most Length turning-offs, L,mm		N, kW
Lathe group			by a bed	by support	in a cartridge	Most Length turning-offs, L,mm		N, kW
Lathe-screw-cutting	Н	163	630	340	65	1260		14
Lathe-screw-cutting	Н	163	630	340	65	1260		14
Lathe-screw-cutting	Н	163	630	340	65	1260		14
Lathe-screw-cutting	Н	1М63М	630	340	65	1260		15
Lathe-screw-cutting	Н	1К62	400	220	45	930		10
Lathe-screw-cutting	Н	1К62	400	220	45	930		10
Lathe-screw-cutting	Н	1К62	400	220	45	930		10
Lathe-screw-cutting	Н	16К20	400	220	45	930		13
Lathe-screw-cutting	Н	bolgtype 500	400	220	45	930		10
Lathe-screw-cutting	Н	1М61	400	220	45	930		10
Lathe-screw-cutting	Н	СУ500/1500	500	300	60	1500		10
Lathe-screw-cutting	Н	SNA580/2000	500	300	60	2000		7,5
Lathe-screw-cutting	Н	165	1000	650	80	4500		28
Lathe-screw-cutting	Н	1525Ф	2500			1600		40

Milling group			Size of table, mm.		Most mechanical moving of table, mm			N, кВт
Milling group			L	B	longitudinal	transversal	vertical line	N, кВт
Vertical milling	Н	6Р13	1600	400	1000	300	400	10
Wide universal frezer	Н	6Р82Ш	1250	320	800	240	410	7,5
Wide universal frezer	Н	HECKERT	1250	320	800	240	410	11
Wide universal frezer	Н	FS400	1600	400	1120	355	400	11
Toothed milling	Н	5К310	D=200	m=4				4,5
Toothed milling	Н	50А80Н	D=300	m=10				8
Milling detachable	Н	8Г622Ф	Dпил=710	Врез=8				7,5
Machine-tool hacksaw	Н	8Б72К	D, Кв250					1,7
			L= 450	№ 24	2,5 мм.	70-200 кГ

Planing group			Size of table, mm		Motion of table, slide-block, mm			N, кВт
Planing group			L	B	longitudinal	transversal	vertical line	N, кВт
Longitudinal planer	Н	7110	3000	900		700 - 3200		40/4,5
Transversal planer	Н	7М36	700	450		150- 700		8
Mortising	Н	7А470	D = 500		Most moving of table, mm			2,8
					longitudinal	transversal	кругов, град
					500	400	360

Drilling group			Size of table, mm.		Size of workparts, mm.			N, кВт
Drilling group			L	B	long	width	high	N, кВт
Horizonta	Н	2615	1000	800	800	600	1000	5\5
XY	П	2Е440А	710	400	610	300	600	4,5
vertical	Н	2К125	350	350				2,8
vertical	Н	2Н150	350	350				7,5
vertical	Н	2А135	450	500				4,5
Radial drilling	Н	2М55	2500	1000	2500	1000	1600	3,8

Polishing group			size of table, mm		Size of workparts, mm			N, кВт
Polishing group			L	B	diametr/long	weigh	high	N, кВт
Round polishing	Н	3А151			180/ 630			7\1
Flat polishing	П	3Г71М	630	300	/630	200	320	2,2
Flat polishing	П	3Б724	2000	400	/2000	400	500	22\4
Inwardly polishing	Н	3А227	750	350	20-100/125	125		3
Universal immured		3В641
Universal immured		3А64М
Sharpening polishing		3В659
Peeled polishing			110	90				1,5

Blacksmith's press equipment			Effort, t.	Size of sheet, mm.		Maximum size bend of details Dmin table	sort rental	N, kW
Blacksmith's press equipment			Р	B x L	t	Maximum size bend of details Dmin table	sort rental	N, kW
Press an eccentric person		ПЭ-16М	16					1,7
Press one crank-type spatial action		КД2326М	40
Press hydraulic		П414	40					10
Scissors a leaf		Н481А	140	1000x3150	20			50/27
Scissors a leaf		НД3318Г						7
Scissors a leaf		Н475						7
Press scissors combined		НВ5222Б	sort 68	(D=45,Кв40,Шв Дв18,Уг125,160)				4,8
			sheet 35		16
			holl 49		d x h=30x28
Press scissors combined		НВ5222Б	sort 68	(D=45,Кв40,Шв Дв18,Уг125,160)				4,8
			sheet 35		16
			holl 49		d x h=30x28
The press of sheetbending		И1330	100	200x2550	6			14,5/4
Rollers		И2220		1500x2000	от 4 до 10	320	Дв20,Шв24	7/ 2,8
							Уг75,
							Пол30x20
Rollers				900x1500	up 2 to 5	100

			Basic technical descriptions
Welding equipment			Tension of feed,v	Rod of current, A	D, mm wire	speed wire, mph	Expense of gas, lph	Mass of wire in cassete, kg
Semi-automatic device with the source of welding current КИУ 501		ПДГ508М	3x380	permanent	1,2-2	120-1200	8\20	12
Semi-automatic device		ПДГ516	3x380	permanent	1,2-2	120-1200	8\20	12
Rectifier welding		ВД500		500
Rectifier welding		ВД500		500
Rectifier welding		ВД300		300
Rectifier welding		ВД300		300
fluidizer melting in СО2		own construction
Rectifier welding		КИ 002-500	3x380	500
Rectifier welding		КИ 002-500	3x380	500
Rheostat ballast		РБ-302М		315

Thermal equipment			Basic technical descriptions
			Nubber temp zone	Sizes of working space, mm			Temperature С	N, kW
			Nubber temp zone	weigh	long	high	Temperature С	N, kW
Stove СШЦМ - 6,6/9М1			2	D =600	H = 1200		900	73,2
Stove ПЭ-0,3.0,6.0,2/1100			1	300	600	200	1100	15,6
Stove СНО - 0,5.0,8.0,3/1000			1	500	800	300	1000	40
Stove СНО- 0,5.0,8.0,3/1260			2	500	800	300	1260	40
Stove СНОЛ
Tverdomer of Brinell
Tverdomer of Rockwell
A faucet is a beam Q = 1 т
lifting equipment
faucet, Q =5 т


	Universal Equipment Plant OJSC, 2012